Electrostatic elimination scheme
Time: 2022-09-30
1.Antistatic bar
Ionic wind rod is a special equipment for stationary elimination of static electricity. A kind of rod type electrostatic removal product. Its strong ion wind clear the surface electrostatic dust and foreign matter, and is suitable for industrial plane objects at the beginning of the electrostatic precipitator with high voltage generator, use, installation is simple, stable, strong wind speed, eliminate electrostatic characteristics.
Action principle:
Ionic wind bars can produce a large number of airflow with positive and negative charges and compressed air is high speed blown them out, then it can neutralize the charge on the object. When the object is charged for the negative charge on the surface, it will attract positive charge of air, when the surfaces are charged for a positive charge, it will attract flow of negative charge, so that the objects on the surface of the electrostatic been neutralized, achieve the goal of eliminate electrostatic.
Product features:
Elimination of static electricity quickly. Has stable performance; In addition to the electrostatic surface, the length of the static electric rod can be customized. Besides electrostatic and dedusting effect, adjustable air valve, any adjustment of air volume, and its wind very strong.
2.Overall electrostatic value of laminating machine
The reason for the static electricity of the film coating machine is that the film is produced by the high speed friction of the rubber roller, and the charge separation produced by the film vibration during the transmission process of the film is produced. The static electricity produced by the metal roller through the steel roller is relatively small because of the good electrical conductivity of the metal (within 1KV).
After the measurement in May 18th, the laminating machine is divided into 8 electrostatic monitoring points. The following data are obtained. In addition to the winding and winding process of the film, other processes were used rubber rollers as references.
Remarks
Position 1 electrostatic value is directly related to the compactness of the film, the overall smooth product electrostatic value is about 1.5KV, while the non smooth product can reach 24KV.
The position 3 is the processing before the glue, static electricity will directly affect the quality of our products.
Position 8 is the product winding process, electrostatic treatment is also like the key control point.
3.The following table is the electrostatic value of that day after the completion of the test
The electrostatic elimination value of position 7 is not too obvious, because the shock of the film is obvious, except the electrostatic rod has no compressed air coverage area is limited.
After the elimination of electrostatic divided into three intervals
Red represents above 500V
Blue represents 200V to 600V
Black’s value is less than 200 V
Note: the test data of the day is that the electrostatic bar has not received compressed air and the electrostatic value of single side except electrostatic. The electrostatic effect of different rotating speed is obviously different.The electrostatic value of the space has reached 400V, the exposed iron and steel material of the machine has gathered a lot of static electricity, and the grounding effect is not very good.
Basic solution:
1.The electrostatic bar connected to compressed air the electrostatic effect can be due to compressed air, the effect is better than static. Larger coverage, Shorter removing static electricity time.
2.Two sides of remove the electrostatic, the two sides of the film are installed in addition to the electrostatic bar, to prevent the electrostatic spread of the film side of the phenomenon.
3.Uncovered metal materials such as steel rolls, if there is a need to separate the static grounding, electrostatic mechanical values within the framework are not left in the mechanical surface, can also prevent high voltage electrostatic effect to the mechanical circuit and electronic components of the service life.
4.Do not make the workshop too dry. The lower the humidity, the higher the electrostatic value. A little vibration and friction can produce high static electricity.
5.The installation is specifically guided by our department and installed in the appropriate position. If there are different proposals, they will be implemented after consultation.
6.Customer service
The product is sold every 3 months to monitor the electrostatic value, so as to monitor the use effect of the product. The product is not manually damaged during the warranty period, free and fast maintenance, does not affect the production of Party B. In case of artificial damage, the production should be maintained quickly after consultation.
Product specification (Only for reference)
Technical parameter(Only for reference)